Plastazote LD45FR Flame Retardant Foam

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3 mm
Price $0.00
Unit price (per sheet) $0.00

Standard Sheet Size: 2000×1000 mm

LD = Plastazote (PE foam)
45 = Density 45kg/m3
FR = Flame Retardant

Plastazote LD45FR flame retardant foam is a high-quality, closed-cell, cross-linked polyethylene foam from Zotefoams, engineered with fire-retardant additives for enhanced safety in fire-sensitive applications. Produced using a nitrogen expansion process, this foam combines lightweight durability, excellent cushioning, and fire resistance, making it ideal for industries requiring reliable flame-retardant protection.

Description

LD45FR flame retardant foam – Key Features:

  • Density: 45 kg/m³ (2.81 PCF), matching LD45’s density for balanced flexibility and strength, lighter than LD60 (60 kg/m³), and denser than LD29 (29 kg/m³) and LD30SD (30 kg/m³).

  • Fire Retardancy: Meets stringent flame-retardant standards, including UL94 HF-1, FMVSS-302, and FAR 25.853, ensuring low flammability and reduced flame spread.

  • Closed-Cell Structure: Waterproof, buoyant, and resistant to chemicals, oils, and bacteria, with no water or odor absorption.

  • Durability: Tensile strength (537 kPa) and elongation (150%), equivalent to standard LD45, surpassing LD29 (400 kPa, 125%) and LD30SD (410 kPa, 130%) but below LD60 (790 kPa, 160%).

  • Compression Strength: Moderate compression stress (90 kPa at 25%), stronger than LD29 (35 kPa) and LD30SD (38 kPa) but slightly less than LD60 (70 kPa).

  • Thermal Insulation: Effective up to 105°C with low thermal conductivity (0.042 W/mK), ideal for energy-efficient insulation in fire-sensitive environments.

  • Safety & Compliance: Non-toxic, odorless, and compliant with RoHS, REACH, and fire safety standards. CFC/HCFC-free and recyclable.

Key Differences from LD29, LD30SD, LD45, and LD60:

  • Fire Retardancy: Unlike standard LD45, LD29, LD30SD, and LD60, LD45FR is specifically formulated with fire-retardant additives, making it suitable for applications requiring flame resistance.

  • Density & Performance: LD45FR matches LD45’s density (45 kg/m³) and mechanical properties, offering a balance of flexibility and strength, while being denser than LD29 and LD30SD (softer, lighter) and less dense than LD60 (firmer, stronger).

  • Applications: LD45FR is tailored for fire-sensitive environments, unlike LD30SD (ESD-focused), LD29 (lightweight flexibility), LD45 (general-purpose), and LD60 (high-strength).

LD45 FR flame-retardant foam

LD45FR flame Retardant Foam – Common Applications:

  • Aerospace & Automotive: Fire-retardant padding, seals, and gaskets for aircraft interiors and vehicle components.

  • Construction: Flame-resistant insulation for walls, HVAC systems, and fire-rated building materials.

  • Electronics & Medical: Fire-safe cushioning for sensitive equipment and medical device packaging.

  • Transportation: Protective foam for public transport seating and cargo areas requiring fire safety compliance.

  • Military & Defense: Durable, fire-retardant foam for equipment padding and protective cases.

Why Choose Plastazote LD45FR?
Plastazote LD45FR delivers the trusted performance of LD45 with added fire-retardant properties, ensuring safety in high-risk environments without compromising on durability or cushioning. Its closed-cell structure offers excellent chemical resistance, weatherproofing, and eco-friendly compliance, making it a versatile choice for flame-retardant foam solutions.

You can read our official Zotefoams announcement here: https://www.pjbowers.com.au/articles/australian-distributor-of-zotefoams

For other foams please visit: https://foamproducts.com.au/

To view all available Zotefoams, return to the homepage: https://zotefoams.com.au/

Technical Data Sheets

Material Safety Data Sheets

Cutting Methods

Splitting

Taking a thicker foam sheet, typically 100mm thick, and splitting or slicing down to a thinner sheet. Tolerances as fine as 0.2mm. A high vacuum bed holds the foam steady, then moves it across a fine, consistently sharpened blade.

Bandsaw

Used for creating a consistent, straight cut to alter the width or length of foam sheets, slabs, or blocks.

CNC Routing

CNC routing machines remove material from a secured foam sheet to create any shape or beveled edge required. A specialized router bit, chosen for quality foam conversion, follows a precise path programmed by engineers. Intricate patterns can be machined into the foam.

CNC Water Jet Cutting

A more affordable CNC method, cutting through thick material in a single pass with pressurized water, reducing production time and cost. Small radius cuts are possible as the thin stream removes fine amounts of material. No variable depth is available.

CNC Knife Cutting

Fast and precise, reducing machine time and job cost. Limitations include limited cutting depth (based on knife length) and the need for cuts to penetrate fully through the foam. Various depths can be achieved by layering, adhering, or butt welding cut foam pieces.

CNC Wire Cutting

Cuts 2D profiles from foam sheets or slabs up to 2.4 meters in length and any height, often referred to as a profile cut.

Joining Methods

Laminating

Joins two foam sheets to increase thickness, with the join stronger than an unmodified sheet. Achieved by applying even heat to two sheets and feeding them through rollers with precise compression and feed rate.

Butt Welding

Joins large foam pieces post-machining (e.g., top and base) or connects sheets, slabs, or blocks end-to-end or stacked. The join is stronger than an unmodified sheet.

Adhesion Tapes

Adhesive peel-off tapes (e.g., 3M, Stickyback, or Stix2Bricks™) are applied to foam sheets for easy end-user application.

Surfacing Methods

Buffing

Foam is passed through brushed and knurled rolls, creating a ‘furry’ surface on the top and bottom for improved grip in wet or slip-conscious areas.

Embossing

Surface heating of foam followed by cooling under a patterned or smooth surface. The foam moulds to the pattern or forms a smoother ‘skin,’ making the surface more abrasion-resistant and easier to clean, without the typical fine cell structure.

Laser Cutting & Etching

Used for precise material removal, ideal for lettering, logos, and shallow surface customizations.